Bespoke manufacturing

The Assembly Line

Scientific Management

Bespoke software

Waterfall

TPS / Lean

Theory of Constraints

Agile

Scrum

DevOps

The Oldsmobile Curved Dash, the best selling car before the Ford Model T. These were "mass manufactured" by hand.

These cost the equivalent of $22k USD

The Ford Model T.

These evenutally cost the equivalent of $4.5k USD

How?

The Assembly Line

Products move through discrete steps

assemble chasis -> install suspension -> install engine -> add body -> add wheels

Scientific Management

Focus on maximizing worker efficiency

Time and Motion Studies

  • Each worker should have a clearly defined task
  • Each worker should be given standard tools
  • Managers Monitor and Evaluate Changes
  • Managers improves processes

Problems In Early Industry

  • inflexible

Problems In Early Industry

  • inflexible
  • long lead times
    • high efficiency leads to inventory of WIP
  • dependent on forecasting sales
  • overproduction and excess inventory
  • defects discovered late
  • worker disempowerment

Toyota Production System

AKA TPS

W. Edwards Deming

Taiichi Ohno

W. Edwards Deming

  • Goes to Japan to help rebuild after the war
  • Gives lectures on Statistical Process Control
  • SPC: Quality comes from improving the system instead of the workers / machines

Taiichi Ohno

  • Head of Toyota
  • Uses Deming's ideas to create Toyota Production System

Theory of Constraints

You're only as fast as your bottleneck

Find the Bottleneck

Cutting
150/hr
Drilling
80/hr
Assembly
120/hr
Testing
200/hr

🎯 Drilling is the constraint at 80/hr

Max throughput = 80 units/hour

The Software Story

How does this relate to software?

Bespoke Software

"Handmade" programs.

  • Programs were written for specific one off tasks
  • Often written for specific machines
  • Hard to divide work

Waterfall

Let's pretend this is a factory